Custom Medical Packaging | Plastiform Dallas TX

A CASE STORY

One of our customers in the medical supplies industry recently came to us with some unique packaging requirements. Based on the specifics provided by the customer, we developed a concept and prototype that utilized an inner tray nested inside an outer tray with a lid covering the contents. The lid included vertical lugs that held the product in the tray, primary and secondary perimeter surfaces, and tabs with finger clearance corners to remove the Tyvek seal easily. The finished product measured 10.25′′ in length, and 5.00′′ in width, with a material thickness of .035′′.

We completed the prototype and production run of 500 pieces on a single station thermo-former that utilizes a portable laminar flow hood to reduce packaging contamination. This capability also allowed us to achieve tolerances of ±.002′′.

This project was fully inspected and tested throughout the process, and we completed it in just six weeks from the initial customer contact to finished delivery of the product.

Throughout our experience as a thermoformer and medical plastics manufacturer, Plastiform saw the need for durable, reusable PETG trays and medical trays with lids in the market. We applied our industry knowledge to create medical trays and covers that can make the lives and work of medical professionals more efficient and less stressful.

DESIGNED WITH MEDICAL PROFESSIONALS IN MIND

We design our PETG medical trays and covers to keep medical devices clean during manufacturing, shipping, and storage. These innovative medical device packaging solutions can ensure that your products are safe from damage, remain sterile, are stored efficiently.

With the needs of medical professionals in mind, we design our medical trays and packaging to help save space and shipping costs. Plastiform takes great care to ensure our PETG trays suit your packaging needs to a T. That’s why we work with you throughout the process from conception to creation.

OUR CUSTOM PETG TRAYS ARE:

Stackable

Durable

Reusable

Engineered to Save
Space & Cost

Easy to Handle

Stackable

Durable

Reusable

Engineered to Save
Space & Cost

Easy to Handle

CERTIFICATIONS & AWARDS

ABOUT OUR CUSTOM MEDICAL DEVICE TRAYS

Our hands-on design collaboration aims to make medical procedures more efficient. From disposable trays used across several medical sectors to market-specific trays customized to meet your procedural needs, Plastiform manufactures PETG medical device packaging that will stand up to the task at hand.

Medical trays with lids are very customizable and can include peel tops and personalized divider systems. At Plastiform, medical trays are manufactured in ISO class 5 cleanrooms/laminar hood to keep medical parts cleaner while being bagged out of the ambient air. We can also preload them to ensure that the contents remain sterile and ready to use.

By working with our team of professionals throughout the design process, you can ensure that your trays provide easy access to the tools physicians and surgeons need for whatever work they are doing, increasing efficiency so they can focus on their important duties.

SINGLE-USE PROCEDURE TRAYS

Disposable trays are a huge asset for a wide range of medical industry needs. A sterilized, one-time-use tray benefits healthcare professionals by eliminating the labor and costs associated with re-sterilizing equipment.

Disposable trays give medical industry professionals a customizable way to house the tools they need in the most convenient way possible. Our custom compression molding and thermoforming processes allow you to tailor the tray to your unique needs throughout the design phase of your project.

STERILIZATION TRAYS

Instrument sterilization and maintenance are an important part of medicine, and we often make custom sterilization trays with lids. Our custom medical trays protect instruments during sterilization and storage.

Because your unique medical specialty could require a wide range of instruments, our design team can help you customize your trays to exactly fit your tools. Plus, the materials we use can be sterilized to your unique needs.

SURGICAL TRAYS

A custom procedure tray, frequently abbreviated to CPT, is a medical packaging tray designed and created to hold surgical instruments used during operations. We custom design medical trays and set them up for your specific procedure needs, with special inserts ordered chronologically to make them easy to use during surgery.

Testimonial

WHAT OUR CLIENTS SAY

I found Plastiform when I was in a bind with another vendor. I had been strung along by my original vendor and needed a new vendor as soon as possible. We received our first order on time and the quality of the parts were exactly the same as the samples we had received. I am so thrilled that we found and worked with Plastiform on this project.

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Taylor Clark

R.N.C. Industries, Inc

Working with the Plastiform team has been a pleasure. Given the amount of time and work spent on our startup company, it has been refreshing to see them operate with a high level of communication. We were impressed by how our custom product turned out and how quickly we received samples to approve. We will keep this in mind as we make decisions on any future packaging needs. Thank you Plastiform!

MEDICAL INDUSTRY SERVICE AREAS

We custom design and manufacture every PETG tray in each of the categories below to increase efficiency and add value. We’re proud to serve several medical industry sectors for a wide range of medical device packaging needs, and we understand the importance of creating high-quality, durable products.

Our decades of experience with compression molding and thermoforming services allow us to generate custom medical tray solutions for a diverse set of needs across many medical specialties, including:

ORTHOPEDICS

VASCULAR

RESPIRATORY

ENDOSCOPY

LABORATORY

CARDIOLOGY

OPHTHALMIC

SPINAL AND BIOLOGICS

DENTAL

PHARMACEUTICAL

VETERINARY

DRUG DELIVERY

Regardless of your unique specifications, we can work with you to design the right size, shape, and plastic grade to ensure your medical tray serves your needs and makes medical professionals’ jobs easier.

Give us a call today to learn more about our custom PETG medical trays and how we can craft something unique for you. We’ll guide you through the entire process and always be there to answer any questions you might have. We can also send out prototypes so that you can ensure your product’s quality and file. Your satisfaction is our top priority, and you can trust us to get it right on the first try.

CUSTOM PETG TRAYS AND PACKAGING OPTIONS FOR YOUR SENSITIVE MEDICAL SUPPLIES